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If you’re dealing with a vinyl cutter that isn’t advanced or doesn’t have a path-based cutting system, you might be facing issues with incomplete cuts, jams, or tears. In my experience, the problem often comes down to the standard sheet cutter, especially in models like the HP 115. The cutter carriage, which moves along the left side, sometimes doesn’t cut all the way through the vinyl, causing tears or jams.
To fix this, the first step is to inspect the cutter carriage carefully. Look for any signs of wear, debris, or damage. If the cutting blade looks dull or chipped, replacing it can often improve the quality of cuts. Sometimes, the blade needs to be sharpened or replaced entirely to avoid tearing the vinyl during cuts.
If the cutter carriage itself seems to be the issue—such as it not moving smoothly or getting stuck—you might need to repair or replace this part. Check with the manufacturer or authorized service providers for compatible replacement parts. Often, a new cutter carriage or repair kit can solve both the tearing and jamming problems.
Regular maintenance also helps. Clean the track and any moving parts regularly to prevent dust and debris from causing jams. Make sure the blade is properly aligned and tightened—misalignment can lead to uneven cuts or tears.
In summary, the key steps are to inspect the cutter blade and carriage, replace or repair damaged parts, and keep everything clean and well-maintained. If you’re unsure about the repair process, consulting a professional technician can save you time and prevent further issues. This approach should help restore your vinyl cutter’s performance and ensure smooth, clean cuts every time.



